Precision Valve Production
From raw material to finished valve — every critical process is managed to our specifications across 40,000m² of dedicated production capacity. Full traceability and complete quality control at every stage.
End-to-End Production Capabilities
Six integrated production disciplines — giving us complete oversight of quality, lead times, and cost.
Forging & Casting
Dedicated forging presses and casting foundry producing valve bodies, bonnets, and critical components in carbon steel, stainless steel, and special alloys. Full material traceability from heat number to finished part.
CNC Machining
Multi-axis CNC machining centres delivering tolerances to ±0.01mm on critical sealing surfaces. Automated tool management and in-process measurement ensure consistent precision across production runs.
Assembly & Lapping
Dedicated clean-room assembly area for critical-service valves. Automated lapping stations achieve surface finishes to Ra 0.2μm on metal-to-metal seats. Every valve assembled to documented torque specifications.
Welding & Fabrication
Qualified welding procedures (WPS/PQR) for all material grades. Robotic and manual welding cells for overlay, fabrication, and repair. Welders certified to ASME IX and EN ISO 9606.
Pressure Testing
Full hydrostatic and pneumatic test facilities per API 598 and ISO 5208. Shell, seat, and backseat testing with real-time digital recording. High-pressure test benches up to Class 2500.
Non-Destructive Examination
Comprehensive NDE laboratory with radiographic (RT), ultrasonic (UT), magnetic particle (MT), and liquid penetrant (PT) testing. ASNT Level II and III certified technicians.
Key Equipment & Facilities
Advanced machinery across all production disciplines, enabling us to handle everything from small forged components to large-bore pipeline valves.
CNC Machining
- Multi-axis CNC turning centres (up to Ø2000mm)
- 5-axis CNC milling machines
- CNC vertical boring mills (VTL)
- CNC horizontal boring machines
Forging & Heat Treatment
- Open-die and closed-die forging presses
- Ring rolling mills
- Quench and temper furnaces
- Normalising and stress-relief ovens
Testing & Inspection
- Hydrostatic test benches (up to 10,000 psi)
- Pneumatic test facilities (high-pressure gas)
- Fugitive emissions test rig (ISO 15848)
- Coordinate measuring machines (CMM)
Welding & Surface
- Robotic MIG/TIG welding cells
- Submerged arc welding (SAW)
- Weld overlay cladding systems
- Automated lapping and grinding stations
From Material to Delivery
Every valve follows a rigorous, documented production process with hold points, inspections, and full traceability at each stage.
Material Procurement
All raw materials sourced from approved mills with full material test reports (MTR 3.1/3.2). Incoming inspection includes chemical analysis and mechanical property verification.
Forging / Casting
Components forged or cast with full heat-number traceability. Heat treatment applied per material specification. Rough machining to near-net shape.
Precision Machining
Multi-axis CNC machining of all critical dimensions. In-process gauging and first-article inspection. Surface finish controlled to specification requirements.
Assembly & Lapping
Clean-room assembly with documented torque procedures. Metal-to-metal seats lapped to Ra 0.2μm. Soft-seat valves assembled with calibrated compression settings.
Testing & NDE
100% shell and seat testing per API 598 / ISO 5208. NDE as required — RT, UT, MT, PT. Fugitive emissions testing to ISO 15848 where specified.
Painting, Marking & Shipment
Surface preparation and coating per client specification. Permanent marking per standard requirements. Wooden case packaging with VCI protection for export.
Zero Compromise on Quality
Our ISO 9001:2015 certified quality management system governs every aspect of the production process — from incoming material inspection to final testing and documentation.
Every valve receives 100% shell and seat testing. Critical service valves undergo additional NDE, PMI verification, and fugitive emissions testing. Third-party witness testing by TÜV, Lloyd's, BV, or DNV is available on request.
Full documentation packages — including material test reports (MTR 3.1/3.2), NDE reports, pressure test certificates, and dimensional inspection records — are provided with every order.
Incoming Material Inspection
Chemical analysis, mechanical testing, and dimensional verification of all raw materials against purchase specifications.
In-Process Inspection
Stage-gate inspections at critical production hold points. Dimensional checks, visual inspection, and NDE per ITP requirements.
Final Inspection & Testing
100% hydrostatic testing, seat leakage testing, functional testing, and final dimensional verification before painting and shipment.
Documentation & Traceability
Complete documentation packages including MTRs, test certificates, NDE reports, and dimensional records. Heat-to-part traceability throughout.
See Our Capabilities in Action
Interested in a facility audit or want to discuss a custom project? Our team is ready to support your requirements.